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1987 Spree Big Bore Build!

Posted: Thu Mar 19, 2015 3:04 am
by AveCat
Video Playlist:
https://www.youtube.com/playlist?list=P ... XmrtbHePPq

Alright well here is the build thread for my 1987 Honda Spree.
Bought it not running on 3/9/15 and took it for a ride that night.
https://www.youtube.com/watch?v=82is3F- ... XmrtbHePPq

There's the video of the first start
As you can hear it didn't sound too good

Tore it apart and here is what I found
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So let the rebuild begin!

Re: 1987 Spree Big Bore Build!

Posted: Thu Mar 19, 2015 3:08 am
by AveCat
Here are some pictures of the tear down
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As you can see the PO put an air filter on it

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All torn apart
Gas and oil trained

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Pulled the head and carb off

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Little score in the cylinder wall

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The head has some carbon build up

Re: 1987 Spree Big Bore Build!

Posted: Thu Mar 19, 2015 3:16 am
by AveCat
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All cleaned up

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BBK

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New bearing on

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Mated the crank to half the case

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Rejetted the carb (#87)

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Painted the wheels

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Installed the LED today

Re: 1987 Spree Big Bore Build!

Posted: Thu Mar 19, 2015 4:17 am
by paulpauly7
what did you clean the head with? the flat surface needs to be machined flat .Also the head needs to be milled to suit the larger piston if not squish will be way off.Make sure you use a crank puller to fit the crank into the cases other wise you can untrue the crank .

Re: 1987 Spree Big Bore Build!

Posted: Thu Mar 19, 2015 4:27 am
by AveCat
I cleaned the head with a wire brush and am using a sharpening stone to smooth the gasket surface. According to Taz the head does not have to be modified.

Re: 1987 Spree Big Bore Build!

Posted: Thu Mar 19, 2015 2:29 pm
by paulpauly7
double check compression befor you start it then if you are not going to mill the head .

Re: 1987 Spree Big Bore Build!

Posted: Thu Mar 19, 2015 3:57 pm
by AveCat
Okay
What do I want it to be?

Re: 1987 Spree Big Bore Build!

Posted: Tue Mar 24, 2015 7:32 pm
by AveCat
I broke a crankcase bolt and it flew threw the stator, so I ordered a new one. Should be here tomorrow, then I'll see if it'll start.

Re: 1987 Spree Big Bore Build!

Posted: Tue Mar 24, 2015 8:49 pm
by patthesoundguy
great progress! looking good. I love the frozen crank picture! :-)

Re: 1987 Spree Big Bore Build!

Posted: Wed Mar 25, 2015 5:22 am
by AveCat
patthesoundguy wrote:great progress! looking good. I love the frozen crank picture! :-)
Thank you!
I was super * at myself for not using fresh crankcase bolts. But I just chalk that up as another lesson learned.

Re: 1987 Spree Big Bore Build!

Posted: Thu Apr 16, 2015 4:20 am
by AveCat
After a little mess up, its now up and running. Just need to get the carb in tune!

Re: 1987 Spree Big Bore Build!

Posted: Thu Apr 16, 2015 6:43 am
by Johnniespeed
That wire brush put a lot of scratches into the aluminum head gasket surface.

Re: 1987 Spree Big Bore Build!

Posted: Thu Apr 16, 2015 5:25 pm
by AveCat
Johnniespeed wrote:That wire brush put a lot of scratches into the aluminum head gasket surface.
Correct. I smoothed it down perfect using a sharpening stone.