Page 3 of 5

Re: My 2006 Honda Smart Dio Z4

Posted: Sat Feb 25, 2017 2:34 pm
by Xxbeejay45xx
Started to rare the whole bike apart and paint it GOLD!!!

Image

Image

Image

Image

Image

Image

Re: My 2006 Honda Smart Dio Z4

Posted: Sat Feb 25, 2017 2:39 pm
by Xxbeejay45xx
More weight reduction as the metropolitan components and the existing harness of the Smart Dio Z4. Looks like a metropolitan to me. What do you guys think?

Image

Image

All in pieces......

Image

Time for a break and a beer.
Image

Image

Image
Ready for paint!!!

Image

Image


This what I got so far.
Image

Re: My 2006 Honda Smart Dio Z4

Posted: Sat Feb 25, 2017 2:43 pm
by pitobread
Looks Ace, Nice parts selection too!

Re: My 2006 Honda Smart Dio Z4

Posted: Sat Feb 25, 2017 2:43 pm
by Xxbeejay45xx
Posting a stance on the work bench. Gold looks like a match.... too much gold?? I LOVE IT!!!

Image

Image

Image
That was the easy part, now I have to figure out a way to mount engine and connect all the wirings.

Re: My 2006 Honda Smart Dio Z4

Posted: Sat Feb 25, 2017 2:45 pm
by Xxbeejay45xx
pitobread wrote:Looks Ace, Nice parts selection too!
Thank you very much sir!

Re: My 2006 Honda Smart Dio Z4

Posted: Sun Feb 26, 2017 7:45 am
by benji
Nice work so far! I like the R in the motor code haha. Is that the same frame as a metropolitan?

And what's up w that blue bike in that background? That thing looks nice. Image

Re: My 2006 Honda Smart Dio Z4

Posted: Sun Mar 05, 2017 6:21 pm
by Xxbeejay45xx
benji wrote:Nice work so far! I like the R in the motor code haha. Is that the same frame as a metropolitan?

And what's up w that blue bike in that background? That thing looks nice. Image
Thanks Benji! The blue is my first elite build.

Re: My 2006 Honda Smart Dio Z4

Posted: Sun Mar 05, 2017 6:28 pm
by Xxbeejay45xx
So as I piece all this together as much as I can until more parts arrive. Here is what it looks like so far.

Image

Image

Re: My 2006 Honda Smart Dio Z4

Posted: Sun Mar 05, 2017 6:36 pm
by Xxbeejay45xx
Aligned the engine and made a mount for the malossi shock. Pretty tight fit like the af16s and af18s motors. But I don't think I will need shims with the 3.00 tires on the af34. This is a unique adventure to get this thing rolling I tell yah.


Image


Image

Image

And I also slightly polished the block.

Image

Image

Re: My 2006 Honda Smart Dio Z4

Posted: Sun Mar 05, 2017 6:42 pm
by Xxbeejay45xx
Got some wiring done. Took a couple days to get it, I was hoping to reuse the factory clips but I had no luck getting it to unlock, last resort is to cut and paste it.

Image

Image

Image

Image

Re: My 2006 Honda Smart Dio Z4

Posted: Sun Mar 05, 2017 6:46 pm
by Xxbeejay45xx
And I am done with it and I think I've got it! :drama: time to tap into the battery cables and maybe turning on the key to see if anything fries hehehehehe. :nervous: keep you guys posted next week. Thanks for reading and have a good day! :thumbwink:

Image

Re: My 2006 Honda Smart Dio Z4

Posted: Sun Mar 05, 2017 10:20 pm
by 1man8scoots
That's exciting! Looking great!!

Re: My 2006 Honda Smart Dio Z4

Posted: Sun Mar 05, 2017 10:26 pm
by birdman
:popcorn: This thing is looking good!! :popcorn:

Re: My 2006 Honda Smart Dio Z4

Posted: Fri Mar 17, 2017 2:32 pm
by Xxbeejay45xx
Thank you guys!!! Little update, I had been messing with the wiring and came to a conclusion that the Cdi unit was incorrect. Quickly ordered a new one from Japan we-bikes. Just got it today and bam!!

Daytona CDI for the correct application.
Image

Re: My 2006 Honda Smart Dio Z4

Posted: Fri Mar 17, 2017 2:51 pm
by Xxbeejay45xx
And here is the the first heat cycle... it's alive yay!!

https://youtu.be/MCEp0EGrYyk