Honda elite 80 variator questions with pictures

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mopar4u
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Honda elite 80 variator questions with pictures

Post by mopar4u »

93 elite 80 variator

All the rollers have a flat on them. Can these be rotated or do they need replacement? See attached photos.

Clutch has an o ring along with back plate. Clutch internals are all greased. I thought scooter variators shouldn't be greased. Is this model an exception?

Any suggestions for different weight rollers?
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martynkim
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Re: Honda elite 80 variator questions with pictures

Post by martynkim »

OEM they came greased. This is not necessary. Yes you need new rollers.
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Re: Honda elite 80 variator questions with pictures

Post by mopar4u »

martynkim wrote:OEM they came greased. This is not necessary. Yes you need new rollers.

if I do not grease do I need the back cover (lower right corner in photo)?
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Re: Honda elite 80 variator questions with pictures

Post by toad772 »

mopar4u wrote:
martynkim wrote:OEM they came greased. This is not necessary. Yes you need new rollers.

if I do not grease do I need the back cover (lower right corner in photo)?
Yes that is still needed.
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Re: Honda elite 80 variator questions with pictures

Post by evilone »

mopar4u wrote:
martynkim wrote:OEM they came greased. This is not necessary. Yes you need new rollers.

if I do not grease do I need the back cover (lower right corner in photo)?
No that is not needed, it's a grease cover so no grease equals no cover.
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Re: Honda elite 80 variator questions with pictures

Post by mopar4u »

evilone wrote:
mopar4u wrote:
martynkim wrote:OEM they came greased. This is not necessary. Yes you need new rollers.

if I do not grease do I need the back cover (lower right corner in photo)?
No that is not needed, it's a grease cover so no grease equals no cover.

Does the grease cover act as any kind of restrictor? Any benefits to running no grease vs. running grease?
Anyone happen to know the size and weight of the ch80 rollers?
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Re: Honda elite 80 variator questions with pictures

Post by mopar4u »

:bump:
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Re: Honda elite 80 variator questions with pictures

Post by az_slynch »

mopar4u wrote:Anyone happen to know the size and weight of the ch80 rollers?
Ask for rollers at your local scooter shop, bring an old one for reference. They're the same dimensionally as several of the GY6 clone motors. I think they interchangable with the Genuine Buddys.

Stock roller weight is 10g. The engine will variate from low to high around 17mph. Try lighter rollers if you're a bigger guy. I run 8g rollers on my CH80; it variates at 27mph, takes off quicker in traffic and still tops out in the upper-mid 40s.
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Re: Honda elite 80 variator questions with pictures

Post by toad772 »

evilone wrote:
mopar4u wrote:
martynkim wrote:OEM they came greased. This is not necessary. Yes you need new rollers.

if I do not grease do I need the back cover (lower right corner in photo)?
No that is not needed, it's a grease cover so no grease equals no cover.
With it things are held in so if you take it off nothing will get lost.
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Re: Honda elite 80 variator questions with pictures

Post by az_slynch »

mopar4u wrote:Anyone happen to know the size and weight of the ch80 rollers?
Ask for rollers at your local scooter shop, bring an old one for reference. They're the same dimensionally as several of the GY6 clone motors. I think they interchangable with the Genuine Buddys.

Stock roller weight is 10g. The engine will variate from low to high around 17mph. Try lighter rollers if you're a bigger guy. I run 8g rollers on my CH80; it variates at 27mph, takes off quicker in traffic and still tops out in the upper-mid 40s.
'64 Vespa 90 (V9A1)
'65 Allstate Compact (DS60)
'74 Vespa 125 Primavera (VMA2)
'81 Vespa P200E (VSX1) (2)
'83 Yamaha Riva (XC180K) (2)
'84 Yamaha Riva (CV80L)
'85 Honda Spree (NQ50)
'86 Honda Gyro S (TG50)
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Re: Honda elite 80 variator questions with pictures

Post by evilone »

toad772 wrote:With it things are held in so if you take it off nothing will get lost.
Carefully taking parts off will result in no missing pieces. There is a ramp plate, rollers, and slides. I'd hate to see you tear a carb apart...screws, float, needle, jets :nervous:
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Re: Honda elite 80 variator questions with pictures

Post by mopar4u »

d*** Im confused,

If I choose to go no grease do I need the grease cover or not? Does the greese cover also double as a top speed restrictor for the ramp plate?
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Re: Honda elite 80 variator questions with pictures

Post by Wheelman-111 »

Greetings:

Take the grease cover off and leave it off, running the new rollers dry. Yes, it may restrict variator travel, if only a little.

I recommend you round off the sharp corners of the ramp plate - the part in the upper left of your pic. That way when the rollers travel to the edge, they won't get shaved by the sharp edges.
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