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86spree new belt failure clutch problems. only 500 miles!!!!

Posted: Wed Sep 05, 2012 10:36 pm
by sswrenching
hellow fellow pederz!! I have some clutch problems with 86 spree !!!! iv replaced belt about 500 miles ago and noticed a thumping sound from belt housing the other day so ! took cover off and the new belt is cooked !! the side facing out looks like somthing cut out a grove 8in long .But other side of belt is perfectly fine ?? also have tore down rear clutch to inspect! shoes r fine sping has worn groves on clutch shaft!! im thinking new torq spring ?? any suggestions wood b great

Re: 86spree new belt failure clutch problems. only 500 miles

Posted: Wed Sep 05, 2012 10:43 pm
by martynkim
drive face is loose or bent

Re: 86spree new belt failure clutch problems. only 500 miles

Posted: Wed Sep 05, 2012 11:56 pm
by motomech
Agreed, the Spree clutch is 100% bulletproof and in all likelyhood shouldn't have been taken apart.
The second belt failure is related to the installation. Right belt? Drive face properly installed, fully seated? Enough torque?
Something along those lines.

Re: 86spree new belt failure clutch problems. only 500 miles

Posted: Thu Sep 06, 2012 4:58 pm
by sswrenching
ok got looking at drive face and on the splines appears to have locktite on and will not come off !!when replaced! i did not remove to inspect!! but im guessing that thatz the culprit. is their a washer behind drive face ??an shud it b locktited?

Re: 86spree new belt failure clutch problems. only 500 miles

Posted: Thu Sep 06, 2012 5:19 pm
by sswrenching
well got the dive face off and !after inspection found that some one has been here before theirs a little homemade washer on crank and u can tell where drive face must of came loose at one time because of ware markes on case,the back side of drive face also shows sighn of woble!! will a used drive face fix or ???

Re: 86spree new belt failure clutch problems. only 500 miles

Posted: Thu Sep 06, 2012 5:26 pm
by PolarIce
sswrenching wrote:well got the dive face off and !after inspection found that some one has been here before theirs a little homemade washer on crank and u can tell where drive face must of came loose at one time because of ware markes on case,the back side of drive face also shows sighn of woble!! will a used drive face fix or ???
Did it look like this?

Image

Image

Re: 86spree new belt failure clutch problems. only 500 miles

Posted: Thu Sep 06, 2012 10:29 pm
by sswrenching
why yes ! thatz it but this one not as bad!! very close any suggestions??

Re: 86spree new belt failure clutch problems. only 500 miles

Posted: Thu Sep 06, 2012 10:41 pm
by martynkim
Pictures are really going to help here. You could have a damaged drive face or spline. Post some large detailed pictures :smile:

Re: 86spree new belt failure clutch problems. only 500 miles

Posted: Fri Sep 07, 2012 11:20 am
by PolarIce
sswrenching wrote:why yes ! thatz it but this one not as bad!! very close any suggestions??
You need a new thrust washer. Yours (like mine) got loose enough to cause friction and wore out the middle section only to have it "let go" and end up around the shaft.

Here's a pic of a new thrust washer and what I believe to be my OLD thrust washer.

Image

You and I are going through similar problems as you can see in my build thread.

viewtopic.php?f=16&t=24576

Re: 86spree new belt failure clutch problems. only 500 miles

Posted: Fri Sep 07, 2012 1:27 pm
by sswrenching
yes mine looks exactly like yours !! splinez r ok!! could i purchase the new thrust washer from u ??

Re: 86spree new belt failure clutch problems. only 500 miles

Posted: Fri Sep 07, 2012 3:03 pm
by PolarIce
sswrenching wrote:yes mine looks exactly like yours !! splinez r ok!! could i purchase the new thrust washer from u ??
Um no but you could order it from your local honda dealer.

cheapcycleparts (google it) has a parts microfiche and you can order from them.

But I prefer to get the honda part no. and then call the dealer, no shipping $$ required.

Re: 86spree new belt failure clutch problems. only 500 miles

Posted: Fri Sep 07, 2012 6:47 pm
by sswrenching
o ok great didn"t no it was still able to be purchased alot of other stuff was no longer avalible!! have a good one and thankz!!