ZX trans how-to
Moderator: Moderator
- paulpauly7
- CB900F
- Posts: 1945
- Joined: Tue Feb 21, 2012 6:57 pm
- Location: nz
Re: ZX trans how-to
im running the zx rear pulley a 18mm wide belt and i shimmed the front pulley to the extreme limits and a daytona ramp plate on a variated af05e .Works great didnt loose any bottom end gained 6 to 7 mph on the top and a much nicer range of cvt gearing in between
86 Nifty Fifty (spree)
ZX disk brake
Kitico 120kmh speedo
AF18 ZX ported
Polini corsa
Malossi crank
CTmani
24mmOKO
40pilot118main
Scorpion pipe
8.44 to 1
Michelin s1
71.3mph
92 yz125, 94 crm250
ZX disk brake
Kitico 120kmh speedo
AF18 ZX ported
Polini corsa
Malossi crank
CTmani
24mmOKO
40pilot118main
Scorpion pipe
8.44 to 1
Michelin s1
71.3mph
92 yz125, 94 crm250
Re: ZX trans how-to
Instead of PMing the pics, please upload them here where everyone can see them. Thanks!evilone wrote:I can pm pics if you want
Re: ZX trans how-to
Have any idea how to post the pics JJ? I use photobucket and the old way of posting pics is not working.evilone wrote:I tried but pics will not show. I tried image code and direct links.
[img]http://i481.photobucket.com/albums/rr17 ... pulley.jpg[/img]
2001 Honda Elite
1995 Yamaha Jog
1994 Yamaha Axis
I can't believe
that cop put me
in the backseat
when I clearly
called shotgun.
1995 Yamaha Jog
1994 Yamaha Axis
I can't believe
that cop put me
in the backseat
when I clearly
called shotgun.
Re: ZX trans how-to
use imageshack.us its the first forum embed code.
00' sa-50 slammed and stretched
89' elite sb, with a 99' af16, (SOLD)
87' spree (SOLD
87' mustang gt vert kenne bell, irs.
90' mustang notch turbo drag car
12' wrx
89' elite sb, with a 99' af16, (SOLD)
87' spree (SOLD
87' mustang gt vert kenne bell, irs.
90' mustang notch turbo drag car
12' wrx
- steffen707
- Elite
- Posts: 916
- Joined: Wed Aug 13, 2008 12:41 am
- Location: Central, WI
Re: ZX trans how-to
ahh the good old days,
I read through all 12 pages to refresh my brain on all the zx stuff. I'm only hitting 57mph on my corsa setup now, I'm thinking either small variator, wrong belt length or possibly too stiff of contra spring may be the culprits. Gotta take everything apart and measure stuff, because its been 2 years or so since I bought my zx stuff.
I read through all 12 pages to refresh my brain on all the zx stuff. I'm only hitting 57mph on my corsa setup now, I'm thinking either small variator, wrong belt length or possibly too stiff of contra spring may be the culprits. Gotta take everything apart and measure stuff, because its been 2 years or so since I bought my zx stuff.
87 Honda Spree,
XX Yamaha YSR50
92 Yamaha Jog -> Stock.
05 Kymco Super 9-> My cruiser
xx Honda Gyro -> Man I gotta fix that.
98 Honda Elite S -> corsa, pg long, 24mm oko, ct chrome, ZX trans w/ ruckus variator, trailtech vapor gauges
XX Yamaha YSR50
92 Yamaha Jog -> Stock.
05 Kymco Super 9-> My cruiser
xx Honda Gyro -> Man I gotta fix that.
98 Honda Elite S -> corsa, pg long, 24mm oko, ct chrome, ZX trans w/ ruckus variator, trailtech vapor gauges
Re: ZX trans how-to
Here's a nice Japanese-brand ZX pulley with beefy welds. This clutch assembly also includes the clutch shoes & springs (pic 2 on this link is a little mis-leading)
http://japan.webike.net/products/1959399.html
http://japan.webike.net/products/1959399.html
'87 Aero 50 STOCK (only 350miles)
'87 Aero (AF16 Corsa-PG-Short-OKO24mm-8.44)
'86 Aero (AF16 Corsa-SEF Black-OKO21mm-8.44)
'98 Live Dio ZX - 50th Anniversary Edition 68cc
'92 Super Dio ZX - AF18 Corsa
Visit: http://www.airtoolsforless.com
'87 Aero (AF16 Corsa-PG-Short-OKO24mm-8.44)
'86 Aero (AF16 Corsa-SEF Black-OKO21mm-8.44)
'98 Live Dio ZX - 50th Anniversary Edition 68cc
'92 Super Dio ZX - AF18 Corsa
Visit: http://www.airtoolsforless.com
Re: ZX trans how-to
I use/ sourced an OEM SYM drive face (aka: starter motor pulley gear), SYM drive boss, and a SYM rear ZX pulley assembly from Steve @ VT-Cycles and the kick-starter gearing doesn't bind up at all. "NO shimming required".
'87 Aero 50 STOCK (only 350miles)
'87 Aero (AF16 Corsa-PG-Short-OKO24mm-8.44)
'86 Aero (AF16 Corsa-SEF Black-OKO21mm-8.44)
'98 Live Dio ZX - 50th Anniversary Edition 68cc
'92 Super Dio ZX - AF18 Corsa
Visit: http://www.airtoolsforless.com
'87 Aero (AF16 Corsa-PG-Short-OKO24mm-8.44)
'86 Aero (AF16 Corsa-SEF Black-OKO21mm-8.44)
'98 Live Dio ZX - 50th Anniversary Edition 68cc
'92 Super Dio ZX - AF18 Corsa
Visit: http://www.airtoolsforless.com
Re: ZX trans how-to
Kn Brand ZX driven-pulley weld:
- Attachments
-
- KNZX-pulley-003.jpg (161.78 KiB) Viewed 14693 times
-
- KNZX-pulley-001.jpg (203.63 KiB) Viewed 14693 times
'87 Aero 50 STOCK (only 350miles)
'87 Aero (AF16 Corsa-PG-Short-OKO24mm-8.44)
'86 Aero (AF16 Corsa-SEF Black-OKO21mm-8.44)
'98 Live Dio ZX - 50th Anniversary Edition 68cc
'92 Super Dio ZX - AF18 Corsa
Visit: http://www.airtoolsforless.com
'87 Aero (AF16 Corsa-PG-Short-OKO24mm-8.44)
'86 Aero (AF16 Corsa-SEF Black-OKO21mm-8.44)
'98 Live Dio ZX - 50th Anniversary Edition 68cc
'92 Super Dio ZX - AF18 Corsa
Visit: http://www.airtoolsforless.com
- Wheelman-111
- Moderator
- Posts: 11321
- Joined: Wed Oct 22, 2008 5:09 pm
- Location: Deepinnaharta, Texas
Re: ZX trans how-to
Greetings:
Looks like a robotic weld. Too perfect is good!
Looks like a robotic weld. Too perfect is good!
Wheelman-111
Most of my money is spent on scooterparts. The rest is just wasted.
"ISO": '03 Vespa ET4 Malossi187 74MPH
Flash 9: 2001 Elite SR Contesta 72 ZX Tran, 9:1 Gears, Stock Airbox/Carb/Pipe 58.8 MPH
Punkin: 2010 Vespa/Malossi S78, 61MPH
Most of my money is spent on scooterparts. The rest is just wasted.
"ISO": '03 Vespa ET4 Malossi187 74MPH
Flash 9: 2001 Elite SR Contesta 72 ZX Tran, 9:1 Gears, Stock Airbox/Carb/Pipe 58.8 MPH
Punkin: 2010 Vespa/Malossi S78, 61MPH
Re: ZX trans how-to
Are there still fitment issues with the cover? After page 10 my mind began to melt
98 Elite
4 strokes are for cars
4 strokes are for cars
Re: ZX trans how-to
I know you can't run the rear half of the cover without some major trimming if at all. And the front half just needs a few parts smoothed out, like at the bolt holes they just need to be flattened out, along with the trans cover where the pulley sits needs to be trimmed.
86 Aero 50,Polini 65cc BBK,malossi oring head,100 oct. 32:1
21mm OKO,Malossi Wild Lion exhaust,
Stock Ruck vari, malossi special belt,1.5k shoes,1k center,
aftermarket bell, front/rear metro wheels, TT vapor,
5in stretch on motor mount,280mm Shock.
21mm OKO,Malossi Wild Lion exhaust,
Stock Ruck vari, malossi special belt,1.5k shoes,1k center,
aftermarket bell, front/rear metro wheels, TT vapor,
5in stretch on motor mount,280mm Shock.
Re: ZX trans how-to
Ok, so the zx trans fits without rear cover. The fitment issues are with the malossi or polini for ruckus vario...only applying to the front cover?
98 Elite
4 strokes are for cars
4 strokes are for cars
Re: ZX trans how-to
Dont have to, but is the OD of the dio vario the same 94mm?
98 Elite
4 strokes are for cars
4 strokes are for cars
- Wheelman-111
- Moderator
- Posts: 11321
- Joined: Wed Oct 22, 2008 5:09 pm
- Location: Deepinnaharta, Texas
Re: ZX trans how-to
Greetings:
This is from memory:
Polini for Dio =90.5
Polini for Ruck = 94
This is from memory:
Polini for Dio =90.5
Polini for Ruck = 94
Wheelman-111
Most of my money is spent on scooterparts. The rest is just wasted.
"ISO": '03 Vespa ET4 Malossi187 74MPH
Flash 9: 2001 Elite SR Contesta 72 ZX Tran, 9:1 Gears, Stock Airbox/Carb/Pipe 58.8 MPH
Punkin: 2010 Vespa/Malossi S78, 61MPH
Most of my money is spent on scooterparts. The rest is just wasted.
"ISO": '03 Vespa ET4 Malossi187 74MPH
Flash 9: 2001 Elite SR Contesta 72 ZX Tran, 9:1 Gears, Stock Airbox/Carb/Pipe 58.8 MPH
Punkin: 2010 Vespa/Malossi S78, 61MPH